Rockbond Sprayed Mortar (RB SM) and Concrete (SC)

Rockbond Sprayed Mortar and Concrete (RB SM and RB SC) powders are pre-mixed, ready to use, cementitious powders made to Department of Transport Specification BD 27/86 for quick and rapid repairs to concrete structures.

Description

ROCKBOND SPRAYED MORTAR (RB SM) powder is a pre-mixed, ready to use, cementitious mortar powder. The compound contains an unique blend of fine cement powders, graded sands, alkali resistant fibres, acrylic polymer powders, chloride free accelerators and admixtures. The powder, when sprayed with water, produces a non slump, non shrink mortar which quickly hardens to provide a material that is strong, dense and impermeable. ROCKBOND SPRAYED CONCRETE (RB SC) contains a crushed rock aggregate and is applied to sections greater than 60mm. The powders are packaged in 25kg moisture proof, durable bags and have a shelf life of 2 years.

Special Properties

  • Formulated to the Dept of Transport Specification BD 27/86 and the Specification for Highway Works.
  • Specially designed to produce an exceptionally dense, impermeable and durable material.
  • Portland cement based, fibre reinforced, acrylic resin modified, and microsilica enhanced.
  • Contains shrinkage compensated and low alkali cements, equivalent Na2O below 5kg/m³.
  • Contains sand safe from Alkali Silica Reaction (ASR).
  • High build material and will not slump or settle: 60mm sections can applied in one pass.
  • Quick and easily worked to produce a smooth and attractive finish.
  • Weatherproof, waterproof and Impermeable.
  • Contains no chlorides, ferrous metal or other deleterious substances.
  • Economical, non flammable, non toxic, user friendly and safe to use.

Uses

  • Large scale repairs and coatings to concrete, render, mortar, masonry, brick and stone.
  • Quick and rapid repairs to concrete structures, mass concrete and sea defences.
  • To consolidate, seal and strengthen rock faces, cliffs, cuttings and embankments.
  • To waterproof concrete structures, basements, walls, tanks, dams and reservoirs.
  • To repair concrete in mechanically aggressive environments such as marine defences, tunnels, culverts and moving water situations.
  • To protect reinforced concrete from chemical attack, chloride attack on highway structures, in marine locations, and chemically aggressive environments.
  • As a coating to extend the cover on existing concrete structures.

Rockbond Steel Primer (RB SP)

ROCKBOND PRICE LIST – ROCKBOND HAULAGE RATES

Tel: (01206) 265116 Fax: (01206) 265117 Email: info@rockbond.co.uk

Rockbond Steel Primer is applied to protect a reinforced concrete pillar supporting the M1 motorwayRockbond Steel Primer is applied to protect a reinforced concrete pillar supporting the M1 motorwayCopyright Rockbond SCP

ROCKBOND STEEL PRIMER (RB SP) is a pre-mixed, ready to use, acrylic modified cementitious powder used to protect steel and steel reinforcing. The system contains a unique blend of fine Portland and microsilica cements, an elastomeric acrylic co-polymer resin powder and a union of compatible admixtures. The powder also contains powerful corrosion inhibitors. The compound, when mixed with water and painted onto steel reinforcing produces an elastic alkaline coating which will protect the steel against corrosion and chemical attack. The powder is packaged in 1.25kg durable, moisture proof packs and has a shelf life of 5 years.

Special Properties

  • Specially formulated for the protection of steel and steel reinforcing.
  • Excellent for use as a primer, a bonding aid, and a protective coating to concrete.
  • Quick and simple to mix and apply: thixotropic and non drip.
  • Portland cement based, acrylic resin polymer modified and microsilica enhanced.
  • Provides an elastic, alkaline protective coating to both steel and concrete.
  • Strong bond strength to steel and concrete, and the hardened coating is weatherproof, waterproof and impermeable.
  • Contains the latest steel anti-corrosion technology: the corrosion inhibitors will migrate to corroded steel, re-passify and protect.
  • High yielding, economical, non flammable, non toxic, odour free, user friendly and safe to use.

Uses

  •  Brush or spray applied onto steel reinforcing to protect steel against chloride attack, moisture, oxygen, carbon dioxide and acid gases.
  • To chemically passify steel in chemically aggressive environments.
  • To protect steel against de-icing salts, and for use in marine locations.
  • For reinforced concrete in chemical and fertiliser plants, farms, food factories, dairies, abattoirs, tunnels and sewers.
  • For use on concrete, concrete structures, concrete repairs and in new construction.
  • To bond concrete to concrete, mortar, brick, stone, masonry, steel, wood, plastic and glass.
  • Ideal alternative to zinc rich primers or resin coating systems.

Rockbond Repair Mortar (RB RM)

Product information sheet :  Rockbond Repair Mortar Product Information Sheet

Description

ROCKBOND REPAIR MORTAR (RB RM) is a premixed, ready to use, cementitious mortar power. The compound contains a unique blend of cement powders, graded sands, an ultra-fine water dispersible acrylic resin co-polymer powder, compatible admixtures, corrosion inhibitors and the material is also fibre reinforced. The powder, when mixed with water, produces an anti slump, non flow, acrylic modified, cementitious mortar which quickly hardens to produce a high strength, strong bonding and impermeable material. The powder is packaged in 25kg moisture proof, durable bags has a shelf life of 5 years.

 

Special Properties

  • Designed to the Department of Transport Highways and Traffic Standards.
  • Specially formulated for the repair and protection of reinforced concrete.
  • Portland cement based, acrylic resin modified, microsilica enhanced and fibre reinforced.
  • Quickly and easily mixed, worked and placed.
  • The mortar is grey, thixotropic, cohesive, set accelerated and produces an attractive finish.
  • Formulated to produce an exceptionally dense, impermeable and durable material.
  • Contains low alkali cements: equivalent sodium oxide is below 3.0kg/m³.
  • Incorporates non reactive, graded sands inert to Alkali Silica Reaction (ASR).
  • Economical, non flammable, non toxic, user friendly and safe to use.

Uses

  • To repair and protect concrete to the Department of Transport Specifications.
  • For general non flow repairs to concrete floors, ramps, roads, car parks, cementitious surfaces, render, mortar, masonry, stone, bricks and blocks.
  • For structural applications, bedding in applications, thin sections and feather edges.
  • To fill, seal and waterproof voids, cavities, cracks, gaps and joints in mortar and concrete.
  • To coat concrete to retard or arrest carbonation, sulphation or ASR.
  • For the protection of reinforcing steel in concrete exposed to high levels of chloride.
  • For use on concrete in marine locations and chemically aggressive environments.
  • Applied as a render to concrete, masonry, brick and stone.
  • For the installation of horizontal, vertical and soffit fixings, bars and bolts into concrete,masonry, brick and stone.

Rockbond Lightweight Mortar (RB LWM)

Product information sheet: Rockbond Lightweight Mortar

Description

 

ROCKBOND LIGHTWEIGHT MORTAR (RB LWM) powder is premixed and ready to use. It consists of a blend of cement powders, graded lightweight aggregates and a union of admixtures. The compound, when mixed with water, produces a lightweight, thixotropic, non flow, non slump, quick set, fibre reinforced, polymer modified mortar, which is easily mixed, worked and placed. The mortar is specially designed to repair soffit concrete, and to fill large volume voids. The powder is packaged in 25kg moisture proof, durable bags and has a shelf life of 5 years.

 

Special Properties

  • Portland cement based, acrylic resin modified, microsilica enhanced and fibre reinforced.
  • Can be trowelled, floated, sprayed or placed by hand.
  • The material is thixotropic: it liquefies when worked, and gels and stiffens once in place.
  • The mortar, “goes off” as “you go”.
  • Thick sections can be built up on vertical and soffit surfaces in one application.
  • Early strength gain reduces time on site waiting for the material to “go off”.
  • Can be designed and produced to give mortars with densities of 1000kg/m3 to 2000kg/m3.
  • Excellent insulator, and a poor conductor of heat and sound.
  • Fire resistant, non combustible and will not give off toxic gases.
  • High build and high yielding: 1.300 tonnes yields 1m3 of mixed mortar.
  • Economical, non flammable, non toxic, odour free, user friendly and safe to use.

Uses

  • In high build situations for use in one application – 60mm or more on soffit surfaces, 75mm or more on vertical surfaces.
  • Whenever a light weight, non flow material is required.
  • Light weight, low density repairs to cementitious materials, concrete, masonry, bricks and blocks.
  • For use as a large volume void filler.
  • To thermally insulate buildings, walls, pipes and ducts.

Rockbond Lightweight 1200 and Lightweight 1800 Grouts

Product information sheet: Lightweight 1200 and Lightweight 1800 Grouts

Description

ROCKBOND LIGHTWEIGHT (1200) GROUT (LW1200G) powder is a premixed, low density, cementitious grout powder. The compound consists of a blend of cement powders, shrinkage compensating agents, graded lightweight sand and aggregates and a combination of compatible admixtures. The powder, when mixed with water, produces a lightweight, free flowing grout, which is easily mixed, pumped and placed. The grout is specially designed to be low in weight, and to penetrate and fill small and large volume voids that require a low density material. ROCKBOND LIGHTWEIGHT (1800) GROUT (LW1800G) has a set density of 1800kg/m. The powders are ready to use, packaged in 25kg moisture proof, durable bags and have a shelf life of 2 years.

 

Special Properties

 

  • Quickly and easily mixed with water.
  • Can be designed and supplied to produce set densities from 750kg/m³ to 1800kg/m³.
  • Portland cement based, shrinkage compensated, microsilica enhanced.
  • The grout will not segregate or bleed, is readily pumpable and self compacting.
  • Excellent insulator: a poor conductor of heat and sound.
  • Resistant to fire, will protect steel against fire, and will not give off toxic gases.
  • Contains no chlorides, HAC or deleterious substances.
  • High yielding, economical, non flammable, non toxic, odour free, user friendly and safe to use.

Uses

  • Whenever a low weight, high flow material is required.
  • For use as a large, lightweight volume void filler.
  • Compatible repairs to lightweight cementitious materials, concrete, bricks and blocks.
  • To fill areas that require a low heat material.
  • To protect steel and concrete structures from fire and heat.
  • To thermally insulate buildings and walls on the inside or outside.
  • As an insulating infill around pipes and ducts.
  • For lightweight mezzanine floors, cavity walls, voids and spaces.
  • To form and manufacture low density, precast concrete products and lightweight artefacts.
  • To acoustically insulate rooms or areas to reduce noise and sound.

Rockbond Sprayed Mortar (RB SM) and Concrete (SC)

Rockbond Sprayed Mortar and Concrete (RB SM and RB SC) powders are pre-mixed, ready to use, cementitious powders made to Department of Transport Specification BD 27/86 for quick and rapid repairs to concrete structures.

Description

ROCKBOND SPRAYED MORTAR (RB SM) powder is a pre-mixed, ready to use, cementitious mortar powder. The compound contains an unique blend of fine cement powders, graded sands, alkali resistant fibres, acrylic polymer powders, chloride free accelerators and admixtures. The powder, when sprayed with water, produces a non slump, non shrink mortar which quickly hardens to provide a material that is strong, dense and impermeable. ROCKBOND SPRAYED CONCRETE (RB SC) contains a crushed rock aggregate and is applied to sections greater than 60mm. The powders are packaged in 25kg moisture proof, durable bags and have a shelf life of 2 years.

Special Properties

  • Formulated to the Dept of Transport Specification BD 27/86 and the Specification for Highway Works.
  • Specially designed to produce an exceptionally dense, impermeable and durable material.
  • Portland cement based, fibre reinforced, acrylic resin modified, and microsilica enhanced.
  • Contains shrinkage compensated and low alkali cements, equivalent Na2O below 5kg/m³.
  • Contains sand safe from Alkali Silica Reaction (ASR).
  • High build material and will not slump or settle: 60mm sections can applied in one pass.
  • Quick and easily worked to produce a smooth and attractive finish.
  • Weatherproof, waterproof and Impermeable.
  • Contains no chlorides, ferrous metal or other deleterious substances.
  • Economical, non flammable, non toxic, user friendly and safe to use.

Uses

  • Large scale repairs and coatings to concrete, render, mortar, masonry, brick and stone.
  • Quick and rapid repairs to concrete structures, mass concrete and sea defences.
  • To consolidate, seal and strengthen rock faces, cliffs, cuttings and embankments.
  • To waterproof concrete structures, basements, walls, tanks, dams and reservoirs.
  • To repair concrete in mechanically aggressive environments such as marine defences, tunnels, culverts and moving water situations.
  • To protect reinforced concrete from chemical attack, chloride attack on highway structures, in marine locations, and chemically aggressive environments.
  • As a coating to extend the cover on existing concrete structures.

Rockbond Repair Grout (RB RG)

Product information sheet: Repair Grout

Description

ROCKBOND REPAIR GROUT (RB RG) powder is a specially formulated, pre-mixed, ready to use, cementitious grout powder. The material is a blend of fine cements, high quality graded sands and a set of admixtures. The compound readily mixes with water to produce a grey, anti shrink, fluid flow grout which hardens to give a strong bonding, high strength product. The grout powder is packaged in 25kg moisture proof, durable bags and has a shelf life of 5 years.

 

Special Properties

  • Designed to the Department of Transport Specification for Highway Works.
  • Portland cement based, microsilica enhanced and shrinkage compensated.
  • Quickly and easily mixed with water.
  • Fluid flow consistency promotes penetration into confined spaces, cracked surfaces, and damaged concrete substrates.
  • The grout will not segregate or bleed, and is readily pumpable.
  • The grout develops excellent bond strength, and develops good mechanical strengths.
  • Formulated using low alkali cements; equivalent sodium oxide content below 3.0kg/m³.
  • Incorporates non reactive graded sands safe from Alkali Silica Reaction (ASR).
  • High yielding, economical, non flammable, non toxic, odour free, user friendly and safe to use.

Uses

  • For the repair and protection of reinforced concrete structures.
  • For the filling and sealing of voids, and general purpose grouting.
  • Load bearing applications: under heavy machine baseplates, structural baseplates, bridge bearing seats, crane rail tracks, generators and compressors.
  • Holding down assemblies, anchor bolts and starter bars.

Rockbond Repair Concrete (RB RC)

Product information sheet: Repair Concrete

Description

ROCKBOND REPAIR CONCRETE (RB RC) powder is a specially formulated, pre-mixed, ready to use, cementitious concrete powder. The compound contains a blend of fine cements, high quality graded sands, crushed rock aggregates and a set of compatible admixtures. The material readily mixes with water to produce a flowing repair concrete which is self compacting and hardens to give a strong bonding, high strength product. The powder is packaged in 25kg moisture proof, durable bags and has a shelf life of two years.

Special Properties

  • Designed to the Department of Transport Specification for Highway Works.
  • Quickly and easily mixed with water, poured, pumped and placed.
  • Flowing consistency promotes penetration into confined spaces, and into weak and damaged concrete substrates.
  • The concrete will not segregate or bleed at the recommended water content.
  • Shrinkage compensated, with low alkali cements, equivalent Na2O below 3kg/m³.
  • Excellent bond strength, and good mechanical strengths.
  • Resistant to static, dynamic, cyclic and vibrational stresses.
  • Incorporates unreactive sands and aggregates safe from Alkali Silica Reaction (ASR).
  • High yielding, economical, non flammable, non toxic, odour free, user friendly and safe to use.

Uses

    • For general purpose and high performance concreting applications.
    • Concrete repairs to reinforced concrete structures.
    • Load bearing and structural applications.
    • Motorway bridges, viaducts and carriageway repairs.
    • Repair and protection of concrete structures in marine environments.
    • To repair concrete floors, car parks, pathways, loading bays, roadways and motorways.
    • Void filling and sealing applications to concrete, masonry and steel.